BMW R850 - 1200 1993 - 2004
Service and Repair Manual
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M503-2 ISBN: 0-89287-899-1
This manual does not cover R1200CL or R1200C Montauk models
Regular Price : $44.95 Your Price : $34.95
Shipping in the U.S. is $5.00
International Buyers E-mail for purchase!
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Save money on repair and maintenance jobs. This manual covers the following BMW models made between 1993 and 2004, including R850R 1996-1998 (U.S.) AND 1995-2001 (U.K.), R850C 2000-2001 (U.K.), R850GS 2000-2001 (U.K.), R1100GS 1995-1999 (U.S.) 1994-1999 (U.K.), R1100R 1995-2001 (U.S. and U.K.), R1100RS 1993-2001 (U.S.) 1993-2002 (U.K.), R1100RT 1996-2001 (U.S.) 1995-2001 (U.K.), R1100S 1999-2004 (U.S.) 2000-2003 (U.K.), R1150GS 2000-2004 (U.S.) 1999-2003 (U.K.), R1150R 2002-2004 (U.S.) 2000-2001 (U.K.), R1150R Rockster 2003-2004 (U.S. and U.K.), R1150RS 2002-2004 (U.S.) 2001 (U.K.), R1150RT 2002-2004 (U.S.) 2000-2003 (U.K.), R1200C 1998-2004 (U.S. and U.K.). It has chapters on troubleshooting , fuel system overhaul and adjustment , plus brakes and every other system onboard. As with all Clymer publications this manual has step by step instructions for each repair procedure , complete with multiple illustrations. There are wiring diagrams and specification charts , plus many great tips on types of tools , fasteners , and specialty chemicals used in motorcycle maintenance. Not only save money on repairs , but know that it was done correctly. Book measures 11" by 8". Shipping weight 4.5lbs. BW
Publishers Note:
This new Clymer repair manual is for the BMW R850, R1100, R1150 and R1200C* spanning 1993-2004. You can see the complete list of all twenty plus models below. Clymer motorcycle repair manuals are considered to be the only motorcycle repair manuals worth owning. They are used by some of the most prestigious professionals to your average everyday motorcycle owner. Along with superior design Clymer motorcycle repair manuals always provide the most up-to-date information available for your motorcycle.
The manual is 802 pages in length and the expert text gives you complete information regarding maintenance, tune-up, repair and overhaul.
Like all Clymer motorcycle repair manuals, this book also contains:
- Step-by-step instructions
- Detailed and exploded views and photos
- Bold figure numbers to quickly match instructions with illustrations and photos
- Easy-to-follow wiring diagrams
- Thumb-tabbed chapters for quick access
- Two-column layout with large print
- Numbered table of contents and extensive index
Clymer manuals provide step-by-step procedures based on the complete disassembly of the machine. This hands-on experience combined with extensive research results in a manual that is both detailed and user friendly. Accurate, clear and concise text, combined with detailed illustrations and photography, make it possible for the novice motorcycle enthusiast to safely and enjoyably service their vehicle. At the same time, the in-depth coverage provides indispensable information for those tackling more complicated procedures.
Clymer: Your #1 choice for maintenance and repair information!
Models covered: R850R 1996-1998 (U.S.) and 1995-2001 (U.K.), R850C 2000-2001 (U.K.), R850GS 2000-2001 (U.K.), R1100GS 1995-1999 (U.S.) 1994-1999 (U.K.), R1100R 1995-2001 (U.S. and U.K.), R1100RS 1993-2001 (U.S.) 1993-2002 (U.K.), R1100RT 1996-2001 (U.S.) 1995-2001 (U.K.), R1100S 1999-2004 (U.S.) 2000-2003 (U.K.), R1150GS 2000-2004 (U.S.) 1999-2003 (U.K.), R1150R 2002-2004 (U.S.) 2000-2001 (U.K.), R1150R Rockster 2003-2004 (U.S. and U.K.), R1150RS 2002-2004 (U.S.) 2001 (U.K.), R1150RT 2002-2004 (U.S.) 2000-2003(U.K.), R1200C 1998-2004 (U.S. and U.K.).
*This manual is not specific to R1200CL or R1200C Montauk models
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Table of Contents
QUICK REFERENCE DATA
CHAPTER ONE
GENERAL INFORMATION
Manual Organization | Warnings, Cautions, and Notes | Safety | Serial Numbers | Fasteners | Shop Supplies | Basic Tools | Precision Measuring Tools | Electrical Fundamentals | Basic Service Methods | Storage
CHAPTER TWO
TROUBLESHOOTING
Operating Requirements | Starting the Engine | Starting Difficulties | Engine Performance | Engine Noises | Engine Lubrication | Cylinder
Leak down Test | Clutch | Transmission | Final Drive | Electrical Testing | Lighting System | Starting System | Charging System | Ignition System | Front Suspension and Steering | Brake System
CHAPTER THREE
LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel Type | Pre-Ride Check List | Tires and Wheels | Battery | Engine Oil and Filter | Transmission | Final Drive | Control Cable Service | Rear Brake Pedal Pivot Shaft Bolt and Bushing Lubrication | Shift Lever Cleaning and Lubrication | Sidestand | Windshield Adjust Shaft (RS Models) | Air Filter | Brake System | Clutch | Fuel Filter Replacement | Fuel Hose Inspection | Crankcase Breather Inspection | Evaporative Emission Control System | Exhaust System | Handlebars | Handlebar Grips | Front Suspension Inspection | Rear Suspension Inspection | Rear Frame Inspection | Fastener Inspection | Tune-Up Procedures | Cylinder Head Fasteners | Valve Clearance | Ignition Timing | Engine Compression Test | Spark Plugs (Single Plug Ignition System) | Spark Plugs (Dual-Plug Ignition System) | Spark Plug Inspection | Throttle and Choke Cable Adjustment (All Models Except R850C and 1200C Models) | Throttle Body Synchronization and Idle Speed Adjustment | Alternator Drive Belt Adjustment
CHAPTER FOUR
ENGINE TOP-END
Engine Service Notes | Cylinder Head Cover | Cylinder Head | Valve Gear Holder | Valves and Valve Components | Cylinder and Piston | Piston and Piston Rings
CHAPTER FIVE
ENGINE LOWER-END
Engine Service Notes | Servicing the Engine in Frame | Engine (GS, R, RS and RT Models) | Engine (R1100S Models) | Engine (R850C and R1200C Models) | Alternator Support Cover | Auxiliary Drive Shaft Mechanism | Oil Pump | Crankcase | Rear Main Seal Replacement | Auxiliary Drive Shaft, Camshaft Chains and Tensioner Assemblies | Crankshaft | Connecting Rods | Oil Coolers and Hoses | Engine Break-In
CHAPTER SIX
CLUTCH
Clutch | Clutch Release Mechanism (Cable Operated Models) | Clutch Cable | Clutch Master Cylinder | Clutch Release Cylinder | Clutch System Hydraulic
CHAPTER SEVEN
FIVE-SPEED TRANSMISSION AND GEARSHIFT MECHANISMS
Transmission Case | Neutral/Gear Position Switch | Transmission Housing | Transmission Shafts and Gearshift Mechanism | Transmission Housing and Cover | Transmission Shafts | Gearshift Mechanism | Transmission Cover and Housing Oil Seals
CHAPTER EIGHT
SIX-SPEED TRANSMISSION AND GEARSHIFT MECHANISMS
Transmission Case | Neutral/Gear Position Switch | Transmission Housing | Transmission Shafts and Gearshift Mechanism | Transmission Housing and Cover | Transmission Shafts | Gearshift Mechanism | Transmission Cover and Housing Oil Seals
CHAPTER NINE
FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Motronic System | Fuel Injection System Components | Depressurizing the Fuel System | Fuel Injection System Precautions | Fuel Injectors | Throttle Body | Pressure Regulator | Motronic Control Unit | Throttle Position Sensor | Air Filter Assembly | Throttle Cables | Increase Idle (Choke) | Cable Replacement (All Models Except R850C and R1200C) | Fuel Tank | Rollover Valve (All R1150 Models) | Fuel Filter Replacement | Fuel Pump | Fuel Pump Pressure Test | Fuel Level Sending Unit | Crankcase Breather System (US Models Only) | Evaporative Emission Control System (California Models Only) | Exhaust System
CHAPTER TEN
ELECTRICAL SYSTEM
Electrical Component Replacement | Charging System | Alternator | Ignition System | Hall Sensor Unit | Main Ignition Coil | Direct Ignition Coils | Spark Plug Secondary Wires | Spark Plug Primary Wires (Dual-Plug Models) | Starting System | Starter | Starter Relay | Lighting System | Headlight | Taillight/Brake Light and License Plate Light | Turn Signals | Switches | Rider Information Display (1993-1998 GS, RS and RT Models) | Instrument Panel | Central Electrical Equipment Box or Modules | Relays | Fuses | Battery Case | Horn | Wiring Diagrams
CHAPTER ELEVEN
WHEELS, HUBS AND TIRES
Front Wheel | Rear Wheel | Front Hub | Wheel Run out and Balance | Spoke Wheel Service | Tire Changing | Tire Repairs
CHAPTER TWELVE
FRONT SUSPENSION AND STEERING
Handlebar | Handlebar Controls | Handlebar Lever | Clearance Adjustment (R1100S and all R1150 Models) | Upper Fork Bridge | Lower Fork Bridge | Front Fork (GS, R, RS and RT) | Front Fork (R1100S) | Front Fork (R850C and R1200C) | Front Fork Overhaul (All Models) | Front Strut Adjustments | Front Strut | Front Suspension A-Arm | Steering Damper (R1100R Models)
CHAPTER THIRTEEN
REAR SUSPENSION AND FINAL DRIVE
Shock Absorber | Swing Arm and Drive Shaft (Paralever Models) | Final Drive Unit (Paralever Models) | Swing Arm and Drive Shaft (Monolever Models) | Final Drive Unit (Monolever Models) | Final Drive Overhaul (All Models) | Front Strut Adjustments | Front Strut | Front Suspension A-Arm | Steering Damper (R1100R Models)
CHAPTER FOURTEEN
BRAKES
Brake Service | Evo and Integral Brakes | Brake Pad Replacement Interval | Front Brake Pad Replacement | Front Master Cylinder | Front Caliper | Rear Brake Pad Replacement | Rear Master Cylinder and Remote Reservoir | Rear Caliper | Brake Hose and Line Replacement (Non-ABS Models) | Brake Disc | ABS Brake System | Brake Hose and Line Replacement (ABS Equipped Models Without Integral Brakes) | Brake Hose and Line Replacement (ABS Equipped Models With Integral Brakes) | ABS Unit (Without Integral Brakes) | ABS Pressure Modulator (With Integral Brakes) | Trigger Sensors | Bleeding the System (all Models Without ABS) | Brake Bleeding (ABS Models) | Rear Brake Pedal
CHAPTER FIFTEEN
BODY AND FRAME
Seat | Seat Backrest (R850C and R1200C Models) | Front Fender and Mud Guard | Rear Fender and Mud Guard | Body Side Panels (R Models) | Windshield (GS Models) | Body Side Panels (R Models) | Windshield (GS Models) | Body Panels (RS Models) | Body Panels (R1100S Models) | Luggage and Luggage Carrier | Windshield Cleaning (All Models) | Sidestand | Centerstand | Footrests (R1100GS, R1100R and R1100RS Models) | Footrests (R1150R and R1150RS Models) | Footrests (R1150GS Models) | Footrests (RT Models) | Footrests (R1100S Models) | Footrests (R850C and R1200C Models) | Front Safety Bars | Handle (RT Models) | Engine Guard | Main Frame (R1100S Models) | Front Frame (R850C and R1200C Models) | Rear Frame | Raising Rear Frame
Plus >>> COLOR WIRING DIAGRAMS
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